Industrial Brakes Clutches And Couplings

Product Details:

We can supply FDW DC Electro Magnetic brakes in IP66 and IP67 for motors and machine applications. Brakes are ideally suited for Out Door, Rain Water, Ship Building, Davits and Winches for sea water and off shore aplpications. We can supply brakes for Steel Plants, Yards, Ports, Ships, Industries and similar application.  We can replace Modi, Modimax, Temporiti, Dynatorque, Lenze, Intorque, Unitek and other such brake makers.

Through the FDW body design this is a fully capsulated brake sealed from outside influence. The brake type available in 10 sizes counts as solid industrial brake for outdoor applications or use in aggressive enviorment. Very easy assembling through fixed air gap.

Options:

• Sealed manual hand release 
• Taped bores for encoder/tacho assembly 
• Rest period heating 
• Temperature feeler 
• Inductive sensor / Sensor for monitoring brake or wear limit

Product Details:

Complete Brake Systems for Steel Plants:

• Disc Brakes.
• Drum Brakes.
• Rail Brakes.
• Wheel Brakes.
• Buffers.
• Brakes for Ladle Cranes.
• Brakes for Sinter PLants.
• Brakes for Ladle Carrier.
• Brakes for Torpedo Ladels.
• Brakes for Rolling Mill Applications.
• Brakes for Ambient Temperature, 80, 120, and Higher Temperature in Celsius.

Main Features - Steel Mill Execution:

• Two identical caliper halves, ready for operation, with spring packs set to nominal force and limit switch for release control (heat resistant)
• Up to 2 mm airgap between linings and brake disc
• Easy, manual pad wear compensation
• Organic, non-asbestos linings
• Special seals for flame-proof liquids
• Viton seals

Hydraulic power unit - Steel Mill Execution:

• Dead man's circuit
• Stainless steel tank
• Non flammable oil
• Oil temperature switch
• Automatic emergency release system
• Stainless steel cover

Applications:

• The high capacity of these brakes makes them particularly suitable as secondary emergency brakes on main hoists (ladle cranes).
• Other applications are possible in material hand ling, requiring power and compact design in either direction of rotation, particularly in replacing
• band brakes.
• Use of the brakes for applications with high duty cycles should be specifically indicated during technical selection procedure.

Product Details:

We manufacture and produce Electro Magnetic DC Fail Safe Brakes for machine applications from 0.25 Nm to 10,000 Nm.

We can replace brakes made by companies like Intorque, Mayr, Lenze, Dynatorque, Unitek, Pethe, Sew, Modi, Temporiti and other makes and types.

Product Details:

The DC Electro Magnet Brake we manufacture and export are very easy to install and maintain. These products have a fast responding time. They perform the operations as soon as the command is received. These products are highly durable and can tolerate heat to a certain extent. These products are very user friendly. It finds its application in wrapping system, packing machines, textile machinery etc. the production of these magnet breaks are done using high quality raw materials to provide the customers satisfaction.

Product Details:

We can supply Electromagnetic Brakes, Clutches, and Combination. We can supply shaft mounted or flange mounted brakes and clutches for all industrial machines, printing machines, tectuile machines, machine tools and related. 

We can supply replacement for Dynatorque. Lenze, Modi, Modimaz, Teporiti, Unitek, Lenze, Intorque and other suppliers.

Product Details:

We are engaged in manufacturing an extensive range of SB17MX Series Disc Brakes that find their application in various industries. The Disc Brakes offered by us are made with the help of sophisticated machines and quality raw material. The high class SB 17 MX, with a heavy duty magnet, sintered liners, and inbuilt rectifiers is highly suitable for prolonged travel. DC Magnet Disc Brakes are highly durable and have an excellent finish.

Main Features:

• Electromagnetic release
• High performance by overforcing of electromagnet (magnet IP54)
• Internal rectifier / economizer unit, direct
• connection to 380-480 V AC, 3 Ph., 50-60 Hz
• Adjustable brake torque
• Simple, manual wear compensation
• Organic, non-asbestos linings
• Manual release and limit switch release control as a standard
• Brake body complete of stainless steel

Applications:

• The capacity of these brakes makes them particularly suitable as service brakes e.g. on crane gantries, slew drives or smaller hoists.
• In combination with the hydraulic damping unit, a soft and smooth braking is possible.
• Very compact and easy to install as a motor mounted version

Product Details:

Produced using high quality raw materials, the SB 8 Series Thruster Disc Brakes, we manufacture are highly demanded in the market. These break systems are made of stainless steel and are durable and heat resistant. They have adjustable, enclosed break spring and are very efficient and maintenance free. To ensure the quality of our products we send them for a number of quality checks. We provide these brake system in the market at a highly reasonable price.

Main Features Steel Mill Execution:

• Very compact dimensions
• Thrusters for high ambient temperatures in steel mills 
• Wear resistant linings 
• Adjustable, enclosed brake spring with torque scale
• Stainless steel pins and spindles
• Maintenance free bushings in all hinge points
• Right or Left hand design

Product Details:

We manufacture an extensive range of Break System for Port Cranes. These are industrial brake systems that can be used for LV, MV, HT motors. Pintsch Bubenzer has worked very closely with port operators to come up with this flawless range. Pintsch Bubenzer has 85% global market share in STS cranes, RMQC cranes and RTG cranes.

Main Features:

• Patented self-centering of brake levers
• Automatic wear compensator 
• Sintered linings for high friction speeds 
• Adjustable, enclosed brake spring with torque scale and wear bushing in the spring tube
• Stainless steel pins and spindles
• Maintenance free bushings in all hinge points
• Symmetric design
• W-execution (special anti-corrosion protection)

Options:

• Limit switch release control
• Limit switch wear control
• Limit switch manual release
• Manual release lever with or without stop
• Monitoring systems (e.g. VSR/CMB)
• Brake discs with hubs or couplings

Product Details:

We have wide range of Industry Crane Brake Systems, Some of them are given below:

• DC Electro Magnet Brake
• Brake and Crane Monitoring System VSR and CMB
• DC Electro Magnetic Brake Series FDS
• Brake Systems for Minning Applications and Coal Handling.
• Brake Systems for Steel Plants
• DC Magnet Brakes
• Flexible and Geared Couplings
• Brake Systems for Ship Building and Ship Yards

Product Details:

The Flexible and Geared Couplings we manufacture and export are made from high quality raw materials and go through a number of quality checks in order to provide the customers quality goods. These Flexible and Geared Couplings have steel coupling with special formed teeth. These couplings are highly durable and can bear really high temperatures. The break disc can be easily replacing d without altering or adjusting any equipment. These discs are designed to work in any rigid condition. Easy to maintain these products are highly reliable.

Product Details:

With high working capacity the Brake Systems for Ship Building and Ship Yards is one of the best products of its kind available in the market. These break systems are spring applied safety breaks. It functions without cover and has screw for manual lifting. These break systems are easy to operate, highly durable and are very safe to use. Manufactured using high quality raw materials and processing them through a number of quality checks, we provide quality goods at a very reasonable price.

Product Details:

We offer an extensive range of Snag Over Load System. The mechanical SOS system is claimed to be faster than any hydraulic system, thus protecting cranes from overloads in snag situations. It has proved to be the best for use in large port and steel plant cranes for emergency braking.

Definition Snag Load Case:

• Sudden stopping of an empty or loaded spreader in a ship cell or other obstacle/barrier during the hoisting procedure of a crane. 
• Especially at high speed hoisting a sudden and extreme overload occurs.
• Even a detection with conventional load cells does not provide stopping of the hoist fast enough due to slow PLC delays and motor inertia.

SOS Principle:

• Motor 
• Malmedie Safety Coupling MSC (see Malmedie catalogue) 
• Malmedie Gear Coupling (see Malmedie catalogue)
• PINTSCH BUBENZER LiTec® brake disc 
• PINTSCH BUBENZER thruster disc brake SB28 with VSR unit (see data sheet A04) 
• PINTSCH BUBENZER emergency brake SF with CMB unit – fast setting execution (see data sheet B03) 
• PINTSCH BUBENZER SOS PLC 
• Malmedie Drum Coupling TTX (see Malmedie catalogue) 
• PINTSCH BUBENZER power unit (see data sheet B04)

Product Details:

Application:

• Brake Systems for Mines.
• Brakes for Stacker.
• Brakes for reclaimer.
• Brakes for Conveyors.
• Brakes for Down hill Conveyor.
• Rail Claims.
• Rail Brakes.
• Wheel Brakes.
• Buffers.
• Disc Brakes.
• Drum Brakes.
• Hydraulic Brakes.

Product Details:

We are leading manufacturers of Electro Hydraulic Thruster Disc Brakes. These are predominantly installed in heavy lifting equipments and conveyed equipments all over the world. They enable safe and gentle braking. They have been manufactured as per the prevailing standards and have a long shelf life. They are dimensionally accurate.

Product Details:

We are the leading manufacturers of Electro Hydraulic Thruster Drum Brakes that find their application in all industries. In combination with modern drum and disc brakes they ensure safe and gentle braking. All brakes are constructed using GGG40 stainless steel. They are highly regarded for their dimensional accuracy and excellent functioning.

Product Details:

We are prominent manufacturers of Emergency Hydraulic Brakes that are widely acknowledged in the industry. Hydraulic line pressure keeps the breaks secure. It is strictly not recommended for use with silicon brake fluid or as an emergency brake. This device is generally used for locking the rear brake. These brakes are used in applications like cable drums and conveyors.

Main Features:

• Two identical caliper halves, ready for operation, with spring packs set to nominal force and limit switch for release control
• Up to 2 mm airgap between brake pad and disc 
• Easy, manual pad wear compensation
• Organic, non-asbestos linings

Operating Restrictions:

• Brakes of this range are tested both mechanically and hydraulically and are set to nominal force.
• This setting can only be changed by the manufacturer. Operating conditions other than described in this brochure require the manufacturer´s approval and may influence the function of the caliper and its components. 

Applications:

• The high capacity of these brakes makes them particularly suitable as secondary emergency brakes on hoist gears and on downhill conveyor belts.
• Other applications are possible in material handling, requiring power and compact design in either direction of rotation, particularly in replacing band brakes.
• Use of the brakes for applications with high duty cycles should be specifically indicated during
• technical selection procedure.

Product Details:

Main Features:

• Spring applied safety brake
• Electromagnetic lifting
• Small construction at high work capacity 
• High wear reserve caused by high abrasion resistance
• Manual lifting

Applications:

• Predominant in static uses at shipbuilding industry as holding- or safety brake
• Industrial application with requirements of small dimensions at heavy duty applications

Product Details:

The FDS Series Compact Enclosed Brake manufactured by us are one of the best options as breaks for small motors. The body of this magnetic break is made of solid steel and as a result is highly strong and durable. These breaks are easy to maintain and efficient. They are mainly used in battery operated vehicles like golf carts and on pallet machines. We being one of the market leaders consider quality to be our priority, thus the materials we use in the manufacturing of these products are of high grade and further we send our products for a number of quality checks as we want our clients to have optimum satisfaction.

The compact FDS IP 65 Brake Series was developed as solution for applications which require an economical totally enclosed brake which is protected against dirt, dust or moisture. Because of the specially designed magnet body this brake is most effective as a holding or parking brake with emergency stop features.

Features:

• Compact design 
• O-Ring Seals against the Motor End Shield or Flange 
• Easy, Simple and Fast Assembling 

Specifications:

Product Details:

We are leading manufacturers of Type BSZ Rail Clamps, storm Brakes and Rail Brakes. These products have a long shelf life and can function well even when subjected to harsh conditions. They are acknowledged for their high quality and excellent functionality. These are highly resistant to wear. They have been manufactured using standard quality materials and have been tested on several quality parameters.

Main Features:

• Rail clamp spring applied
• Apply time: Stepless adjustable 3-12 seconds
• Rail clamp hydraulically released
• Manual pump for emergency release
• Integrated hydraulic power unit, ready piped and wired to terminal box 
• Limit switch release control, mechanical or proximity type
• Connection by flange on end face (BSZ/II)
• Connection by flange on top (BSZ/III)
• Static applications

Application:

• As storm brake on all rail mounted equipment, such as cranes, stackers, reclaimers etc. Particularly when the rail is mounted above dock level or a rail channel is provided.

Operating Restrictions:

• Rail clamps of this range are tested both mechanically and hydraulically and are set to nominal force. This setting can only be changed by the manufacturer. Operating conditions other than described in this brochure require the manufacturer´s approval and may influence the function of the rail clamp and its components. 

Product Details:

Main Features:

• Rail brake spring applied
• Rail brake hydraulically released by external release cylinders 
• Limit switch release control, mechanical or proximity type
• Connection by flange on top
• Static applications

Application:

• As storm brake on all rail mounted equipment, such
• as cranes, stackers, reclaimers etc. Particularly
• where a rail clamp cannot be used due to missing
• rail channel.

Product Details:

The DC Magnet Brakes for Brake Motors we manufacture are one of the best available in the market. These products have a high capacity. They have a spring applied safety break and are very safe to use. It has a screw for manual lifting. These products are highly durable and efficient in nature. Easy to maintain these products are very user friendly. These are mainly used in gantry, trolley, electrical devices for ships. To provide optimum quality to our clients we manufacture our product using high quality raw materials and further send them for a number of quality checks.

Main Features:

• Spring applied safety brake
• Double wear reserve by single air gap adjustment
• High work capacity
• High wear resistance because of high abrasion
• resistance
• Functional without cover
• Screws for manual lifting

Applications:

• Gantry-, trolley- and hoisting-applications at harbour cranes
• Electrical drives for ship- winches and deck machinery
• Jack- up systems at offshore systems
• Dynamic and static use at general industrial

Product Details:

We offer an extensive range of Hydraulic Gas Buffer BP for Crane and Industrial. Hydraulic oil and nitrogen gas buffers with chrome plated spindles have been designed for all cranes. It is essential the cranes are protected from damage. Gantrail offers buffers for cranes of supreme quality. The advanced range made available by Pintsch C is high performing.


Main Features:

• Piston and cylinder of special seamless pipes
• Back mounted or front mounted versions available
• Synthetic impact plate on buffer head
• Piston special hard chrome plated
• Metering pin exchangeable on site
• Service/repair possible on site
• Seawater resistant coating
• Impact speed sensitive damping

Options:

• Special mounting arrangements
• High temperature seals
• Safety chain
• Safety wire rope
• Protective bellows
• Special designs for certain applications

Applications:

• As impact energy absorber on crane gantries, trolleys, elevators, stackers, reclaimers and other industrial applications.

Operating Restrictions:

• Buffers of this range are tested before shipment. Operating conditions other than described in this catalogue require the manufacturer's approval and may influence the function of the buffer.

Product Details:

The Brake Systems for Mining Applications and Coal Handling we manufacture has a very compact design. It is manufactured using stainless steel to provide durability. These break systems have an adjustable, enclosed break spring for higher performance. For the purpose of providing friction free speed it has sintered linings. These are manufactured using high quality raw materials and further go through a series of quality checks to maintain the quality we promise to provide. These break systems are very efficient and are very easy to maintain.

Applications Include:

• Long Belt Conveyors
• Stackers
• Re-claimers
• Bucket Wheel Excavators
• Paddle Feeders
• Tripper Cars
• Smooth Braking of Long Belt Conveyors
• Closed Lopp Braking of Long Belt Conveyors
• Synchronization of Several Conveyors