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Fill Level Technology

Fill Level Measurement - ACS equipment

We offer devices of the following application fields:

  • Hydrostatic fill level measurement
  • Ultrasonic fill level measurement
  • Radar fill level measurement
  • Conductive probes
  • Limit value detection

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Product Details:
SeriesHydrocont K
Supply Voltage12,5 to 45 V DC
Maximum DeviationLess than or Equal to 0,18 mbar
Signal VoltageMax. 30V peak value,to PE connection
Trigger Voltage90V coarse protection,33V fine protection
Protection ClassificationIP68 DIN EN 60529
Compact version 4-20 mA with analogue transmitter electronic and dry capacitive measurement system.

Advantages:
  • High accuracy adjustable fill level measurement with adjustable damping
  • Applications for especially aggressive filling materials
  • Medium contacting parts possible in PEEK, ceramic, PTFE or perfluor
  • Certificate for Ex area 0
  • Up to 80 times overload resistance, high clean ceramic membrane 99,9%
  • Connection housing in steel or various plastics
  • Integrated analogue 2-wire-electronic module AMK for current signal 4...20mA
  • Integrated over voltage protection in electronic module AMK - 400

Application description:
  • The device Hydrocont® K PEEK with integrated analogue transmitter electronic is a compact sensor for continuous measuring of fill levels in especially aggressive liquid media.
  • Due to the use of especially high-quality materials like PEEK, aluminum-oxide-ceramic, PTFE and perfluorelastomere for the medium contacting parts of the device it is especially suitable for the use in e.g. iron-III-chloride, sulfuric acid, phosphoric acid, formic acid, citric acid etc.
  • The excellent characteristics like highest strength against pressure and pressure blows, very good insensitiveness against temperature shocks and EM interference, highest accuracy and long term stability and also low influence of temperature makes it possible for use in all pressure-less containers.

Function description:
  • The level measurement system Hydrocont® K PEEK is built in the wall of the medium container.
  • The medium contacts directly the ceramic membrane of the sensor without using a pressure mediator liquid and causes there a deflection of the membrane because of the hydrostatic pressure of the medium.
  • At the maximum deflection the membrane contacts a robust ceramic carrier and because of this, the membrane come through over pressure of e.g. 80-times of nominal load at a sensor with a pressure range of 0...50 mbar without damage.
  • The fill level proportional pressure signal of the ceramic membrane is measured by the integrated analogue electronic and converted into a output current signal of 4...20mA according to the zero and end point settings of the user.
  • The current signal can be influenced with an adjustable damping, e.g. to compensate wave movements due to mixing machines.
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Product Details:
Ambient Temperature-20 deg C+70 deg C
SeriesHydrocont LK
Supply Current2-wire 4-20mA Less than or Equal to 30 mA,3-wire 0-10 V Less than or Equal to 6mA
Process Temperature-20 deg C+70 deg C outdoor installation via process connection- 40 deg C.+100 deg
Process Pressure Ranges0-100 mbar up to 0-1 bar
ProtectionIP68 DIN EN 60529

Level probe as a probe or suspension suitable for outdoor installation. Compact hydrostatic level measurement,with dry, capacitive sensor. Analogoutput 4...20mAor 0...10V.


Advantages:
  • Pressure ranges 0...0,1 bar to 0...1 bar
  • Ceramic membrane
  • Useable as put in sensor of for outside installation
  • Suitable for wide process temperature range from – 40 °C to +100 °C
  • Shortest response time and excellent accuracy up to ≤ 0,1%
  • Integrated evaluation electronic in 2-wire-technology with current signal 4...20 mA in 3-wire-technology with voltage signal 0...10 V

Application description:
  • The device Hydrocont® LK with integrated analogue evaluation electronic is a compact hydrostatic transmitter for continuous measuring of filling levels in liquids at hydrostatic pressures from 0 up to 1 bar within pressure less container, at process temperatures from – 40°C to +100°C.
  • The use of a capacitive measuring sensor with ceramic membrane, allows the use in nearly all fields of industry.
  • Application fields are e.g. the measurement of levels in reservoirs, clarification basins, deep wells etc., but also the filling level measurement in closed containers at liquids, like e.g. water, waste water, solvents, oil, sludge, fat, cleaning liquids, etc.

Function description:
  • The device Hydrocont® LK is used for filling level measurement by measuring the hydrostatic pressure.
  • The device can be alternatively used as put in sensor that is sunken down into the liquid by the carrying cable and a suitable fastening, e.g. cable clamp fixing or screw plug or also be screwed-in from outside into the container wall.
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Product Details:
SeriesSonicont USN
DisplayTFT-Display
AccuracyMore than or Equal to 0.2%
Analog Output(0)4-20 mA and 4 switching outputs
VersionBluetooth 2.1 +EDR
Class2
Process Temperatures-40+85 deg C
Process Pressure Ranges0,3-2 bar

With the Sonicont USN ACS -CONTROL -SYSTEM GmbH provides an ultrasonic sensor for continuous, non-contact level measurement of bulk solids and liquids. The Sonicont USN can be combined with up to 4 freely adjustable switching points and is suitable for measuring ranges from 2 to 8m. This sensor is suitable for a variety of measurement tasks and can be used in all container shapes - and this with an accuracy of ≤ 0.2% resp. 2 mm. Also the analog output 0 (4) ... 20 mA and 0 .. 10V is switchable. The modern transmitter has extensive diagnostic functions for system analysis and still allows easy setup and operation through the clear and easy navigation. The Soncicont USN is also able to detect flow rates and currents. The mathematical formulas for this are already stored in the device. Along with the closed, smooth user interface with optical keys the compact stainless steel case with rotatable display allows optimal usability in any position. The viewing angle optimized 2 „ TFT color display ensures an excellent displaying of the measured values and easy readability. Intelligent data management is possible through the Bluetooth interface and a built-in data logger function to record measured values.

Application:

  • Measurement range: Liquids: USN 020: 2m; USN 050: 5m; USN 080: 8 m Solids: USN 020: 1m; USN 050: 2m; USN 080: 3,5 
  • High range 
  • Low blocking distance 

Your benefits:
  • Easy installation and operation due to well-arranged menu 
  • Large display - values readable from far away 
  • Data logger for recording of measured values 
  • Closed smooth user interface - no dirt holes 
  • Excellent presentation of the measured values 
  • Clear text menu navigation
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Product Details:
Usage/ApplicationIndustrial
ModelUSD 100
Linearization forUp to 32 points
Measurement RangeUp to 10 m in liquids and up to 5 m in solid materials
ProtectionIP68
USD 100 for contactless continuous fill level measurement in liquids and solid materials.


Advantages:

  • Four-line plain text display for menue controlled installation
  • Envelope curves illustration on the on-site display for simple diagnosis
  • Integrated temperature sensor for automatic correction of the temperature dependent sound velocity
  • Hart-protocol - 4...20mA, Profibus PA or Foundation Fieldbus
  • Certificated for the use in explosion hazardous areas - gas / dust
  • Measurement range up to 5m in liquids and 2m in solid materials
  • Rugged housing IP-68 in aluminum
  • Installation in screw-in threads from G 1½" or 1½" NPT upwards

Additional Information:
  • Item Code: USD-100-Series
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Product Brochure
Product Details:
SeriesHydrocont SN50
VersionBluetooth 2.1 + EDR
Transmit PowerLess than or Equal to 2,5mW/4dBm
RangeLess than or Equal to 10 m
Maximum DeviationLess than or Equal to 0,18 mbar
ProtectionIP68
Memory Size1 million measuring values
Memory Rate1-99999 s
Hydrocont® SN50 Hydrostatic filling level measurement, suitable for liquids in hygienic applications with dry capacitive measurement system with TFT-display, 4-20mA or 0-10V output and up to 4 pnp switching outputs.

Advantages:
  • High accuracy fill level measurement
  • Various food flanges
  • Suitable for CIP and SIP cleaning
  • Electronic and display rotatable
  • Integrated digital 4...20mA  2-wire-electronic or 0...10V 3-wire-electronic

Application description:
  • The devices of the series Hydrocont® SN50 with integrated digital evaluation electronic are compact sensors for measuring and monitoring of fill levels.
  • The excellent characteristics like highest strength against pressure and pressure blows, high resistance against chemicals and corrosion, very good insensitiveness against temperature shocks and EM interference, highest accuracy and long term stability and also low influence of temperature makes it possible to use the sensor in all pressureless containers for liquid medium like water, waste water, solvents, oil, sludge, grease, cleaning agents, etc.

Function description:
  • The level measurement system Hydrocont® SN50 is built in the wall of the medium container.
  • The medium contacts directly the ceramic membrane of the sensor without using a pressure mediator liquid and causes there a deflection of the membrane because of the hydrostatic pressure of the medium.
  • At the maximum deflection the membrane contacts a robust ceramic carrier and because of this, the membrane come through over pressure of e.g. 80-times of nominal load at a sensor with a pressure range of 0...50 mbar without damage.
  • The fill level proportional pressure signal of the ceramic membrane is recorded from a processor with high resolution, adjusted according to the settings and converted into a high resolution output signal of 4...20mA or 0...10V.
  • By using optical keys and an TFT-display the sensor measurement range, the display, the PNP-switching outputs and the damping can be adjusted or the behaviour in the case of failure and the release of the fast adjustment can be set.
  • The switching state of the up to 4 PNP-switching output is signalled by the TFT-display.
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Product Details:
BrandRadarcont
Working Temperature400degC
Measuring Range+/- 0.03%
Process Pressure1-400 bar
SeriesRGD 580
Permittivity1.6
Radarcont RGD 580 Guided radar fill level measurement for liquids with strong foam production and solid materials for highest tempertures up to 400°C and highest pressures up to 400 bar. Measurement independent of foam, density, weight, temperature and dust.

Advantages:
  • Four-line plain text display for menue controlled installation
  • Rugged housing IP-68 in aluminum
  • Envelope curves illustration on the on-site display
  • Parameter setting, diagnosis and documentation also from the service station
  • Measurement range up to 35m Radarcont RGD 580


Guided radar fill level measurement

Technical Data Measure: level, derived from the term of a guided wave pulse from the transmitter to product surface

Range:     Stab: 16mm:  0,3...4m
    Seil 4mm:  1...35m
    Koax: 0,3...4m 
Output: 4 ... 20mA with HART protocol (standard), PROFIBUS PA, FF (optional)
Load: For HART communication minimum of 250 ohms
Bias: 10 m measuring range: ± 3 mm, 10 m to 35 m measuring range: ± 0.03%
Mounting: Vertical mounted from above, min. 30 cm spacing of fixtures
 Vertically from the top or wall (concrete min. 50 cm) mounted

Process side seal:
    Sei:l AL2O3-keramik, 1.4401 (316L)
    Stab/Koax 1.4435 (316L), Dichtung Grafit
Materials: PTFE (plating), rope, rod PFA (FDA)
Supply voltage: 2-wire 16-36V DC, 4-wire: 10.5-32V DC, 90-250V AC 50/60 Hz
Certificates (ignition protection): ATEX II ½ G EEx ia II C T6, ATEX II ½ G EEx em (ia) II C T6
Overfill protection: WHG
Telecommunications: meets FCC requirements for "Uninternational Radiator"
CE-mark: Levelflex meets the legal requirements of the EC directives. The successful testing is computed by affixing the CE Mark.

Additional Information:
  • Item Code: RGD-580
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Product Brochure
Product Details:
SeriesHydrocont D50
Minimum Delay TimeLess than or Equal to 35 ms typ. (max. 70 ms) at set system damping 0
ResolutionLess than or Equal to 0,5 mV
Environmental Temperature-40 deg C+85 deg C, limitation at Ex variants
Process Pressure RangesDepends on variant, maximum 0 bar-10 bar
Hydrocont® D50

Hydrostatic filling level measurement, suitable also for Ex areas with dry capacitive measurement system with display, 4-20mA or 0-10V output and 2 pnp switching outputs.


Advantages:
  • High accuracy fill level measurement
  • Up to 80 times overload resistance
  • Various food flanges
  • Suitable for CIP and SIP cleaning
  • Suitable for use in climatic extreme conditions because of insensitiveness against high air humidity and condensed water formation
  • Connection housing in steel
    with clamp room, plug M12x1 or mounted cable
  • Electronic rotatable by 330 degree
  • Integrated digital 4...20mA  2-wire-electronic or 0...10V 3-wire-electronic
  • ATEX certificate
  • Four-digit, very high brightness LED display
  • Integrated signal linearization with up to 25 linarization points
  • Two free programmable PNP-switching outputs,e.g. for use as two-position-controller
  • Fast sensor adjustment by key combinations or menu controlled sensor adjustment by LED display
  • Password protection
  • Adjustment by customer specification

Application description:
  • The devices of the series Hydrocont® D50 with integrated digital evaluation electronic are compact sensors for measuring and monitoring of fill levels.
  • The excellent characteristics like highest strength against pressure and pressure blows, high resistance against chemicals and corrosion, very good insensitiveness against temperature shocks and EM interference, highest accuracy and long term stability and also low influence of temperature makes it possible to use the sensor in all pressureless containers for liquid medium like water, waste water, solvents, oil, sludge, grease, cleaning agents, etc.
  • Because of the special construction of the device Hydrocont® D50, this sensor is especially suitable for the use in areas with high air humidity and condensed water formation, where conventional devices can not be used or can only be used by applying an expensive leaded pressure compensation capillary.

Function description:
  • The level measurement system Hydrocont® D50 is built in the wall of the medium container.
  • The medium contacts directly the ceramic membrane of the sensor without using a pressure mediator liquid and causes there a deflection of the membrane because of the hydrostatic pressure of the medium.
  • At the maximum deflection the membrane contacts a robust ceramic carrier and because of this, the membrane come through over pressure of up to 80-times of nominal load without damage.
  • The fill level proportional pressure signal of the ceramic membrane is recorded from a processor with high resolution, adjusted according to the settings and converted into a high resolution output signal of 4...20mA or 0...10V. Due to the integrated linearization function with up to 25 linearization points it is possible to realize a linearization of the measuring signal, e.g. for the volume calculation in conical or laying cylindrical container.
  • By using 3 keys and an LED display the sensor measurement range, the display, the PNP-switching outputs and the damping can be adjusted or the behaviour in the case of failure and the release of the fast adjustment can be set.
  • The switching state of the two PNP-switching output is signalled by one LED for every output.
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Chirayush Gandhi (Director)
Emco Precima Engineering Pvt Ltd.
Unit No. 5/6, Magnum Opus Plaza, Ground Floor, Vakola,, Shanti Nagar, Santacruz East
Mumbai - 400055
Maharashtra, India
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