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Instruments for Compressed Air and Gas

Trust is good – but measuring is better!
Proven and innovative measuring technology for compressed air and gases

For years CS Instruments GmbH has been one of the worldwide leading manufacturers of measuring technology for the compressed air and gases. Long-term experience in production, supply and drying of compressed air is contributed to the research, the development and the production of portable and stationary measuring instruments.

This results in practicable measuring instruments for compressed air like e. g.: Dew point meter, Pressure dew point meter for refrigeration / adsorption dryers (according to ISO 8573), Compressed air counter, Consumption counter for compressed air and gases, Flow meter, Leakage measuring instrument, Leak detector, mobile analysis of compressed air stations.

 

Compressed Air and Gas Flow Meter.
Thermal Mass Flow Meter.
Consumption and Flow Meters.
Compressed Air Particle Measuring Instruments.
Ultrasonic Flow Instruments for Air or Gas.
Dew Point Sensors and Instruments for COmpressed Air.
Dew Point Hand Portable Measuring Instruments.
Dew Point Monitor for Compressed Air and Gas.
Dew Point Sensor with Digital Display Like Testo.
Dew Point Sensors for Ex and Atex Applications.
Particle Counter for Compressed Air.
Particle Monitoring for Compressed Air.
Hand Portable Particle Counter for Compressed Air and Gas Lines-Like Testo.
Display Systems.
Air and Compressed Gas Flow Station to Save Energy.
Data Loggers.
Monitoring Systems.
Software for Compressed Air and Gas Monitoring.

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Product Details:
Model Name/NumberPI 500
BrandCS
Usage/ApplicationLaboratory
MaterialABS
Flow SensorsVA 400/420
Dew Point SensorsFA 410/FA 415
Temperature SensorsPt 100,Pt 1000 / 4-20 mA

The new PI 500 is an all-purpose handheld measuring instrument for many applications in industry like e. g.:

  • Flow measurement
  • Pressure/vacuum measurement
  • Temperature measurement
  • Moisture/dew point measurement

Special features:

  • Universal sensor input for lots of common sensor signals
  • Internal rechargeable Li-Ion batteries (approx.12h continuous operation)
  • 3.5“ graphic display / easy operati- on via touch screen
  • Integrated data logger for storage of the measured values
  • USB interface for reading out via USB stick
  • International: Up to 8 languages selectable


Description:

  • The graphic indication of coloured measurement curves is inimitably.
  • Up to 100 million measured values can be stored with date and name of measuring site. The measured values can be transferred to the computer by means of a USB stick.
  • The data can be comfortably evalua- ted with the CS Soft Basic software. Measured data and service reports can be issued easily and quickly. 

The following sensors can be con- nected to the freely configurable sensor input of PI 500:
  • Pressure sensor (high and low pressure)
  • Effective power meters
  • Optional third-party sensors with the following signals: 0…1/10 V, 0/4…20 mA, Pt 100, Pt 1000, pul- se, Modbus
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Product Details:
Model Name/NumberVA420
Power Supply24 VDC smoothed +/- 15 %
Operating PressureUp to 16 bar
Operating Temperature-30-80 deg C
Sensor2 x silicium chip
Parametersm3/h,l/min to DIN 1945,ISO 1217 20 deg C,1000 mbar
Intelligent solutions for accurate consumption measurement for compressed air and gases The new affordable consumption counters VA 420 work according to the approved calorimentric measuring principle. In this process a heated sensor is cooled down by the gas circulating around it. The flowdependent cooling-down is used as a measuring effect while the degree of cooling-down is directly depending on the passing air resp. gas mass. Therefore, an additional pressure and temperature compensation is not necessary. Due to its compact design it is possible to monitor all compressed air systems from the compressor to the smallest compressed air tool (½ to 2 inch) with the new affordable consumption counter VA 420. VA 400 consumption sensors are available for larger pipe diameters from DN 50 to DN 300. Apart from compressed air also other gases like e. g. nitrogen, oxygen and CO2 can be measured. The installation of the compressed air counters VA 420 can be done easily and quickly. A special advantage is the removable measuring device. The measuring device can be demounted quickly and easily for calibration or cleaning purposes without removing the complete measuring section. 
Consumption counter with integrated measuring section (1/4″ to 2″ with/without weld neck flange).


Application-technological features of the consumption counters VA 420:

  • Easy and affordable installation
  • Units freely selectable via keypad m³/h, m³/min, l/min, l/s, kg/h, kg/min, kg/s, cfm
  • Compressed air counter up to 1,999,999,999 m³. Resettable to “zero” via keypad
  • Analogue output 4…20 mA, pulse output (galvanically seperated)
  • High measuring accuracy also in the lower measuring range (ideal for leakage measurement)
  • Negligibly small loss pressure
  • Calorimetric measuring principle, no additional pressure and temperature measurement necessary, no mechanically moved parts
  • Gas types adjustable via software (nitrogen, oxygen, CO2, nitrous oxide, argon)


Application range of VA 420:

  • Compressed air balancing, compressed air consumption measurement
  • Leakage air / leak rate determination
  • Mobile compressed air measurement in front of single machines / plants
  • Flow measurement of process gases like e. g. nitrogen, CO2, oxygen, argon, nitrous oxide
  • Flow measurement at nitrogen generators
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Product Details:
Operating PressureUp to 16 bar
Model Name/NumberVA409
SensorPt 30/ Pt 700/ Pt 330
Measuring MediumAir,gases
Power Supply24 VDC,40 mA
Power InputMax. 80 mA to 24 VDC
Protection ClassIP 54
Mounting ThreadG 1/2"
Diameter Housing65 mm
Flow Direction2 LEDs

The thermal flow direction switch VA 409 with direction indication serves for determination of the flow direction of compressed air and gases especially in closed circular pipelines. By means of VA 409 with flow direction indication the flow direction of the compressed air can be determined quickly and safely. Compared with the former mechanical paddle flow switches VA 409 is able to detect even the smallest changes in the flow direction quickly and without any mechanical movement. The direction information in form of a potential-free contact (normally closed max. 60 VDC, 0.5 A) is transferred to the flow sensors VA 5xx or to a separate building management system (mbs). Two LEDs show the flow direction. In connection with 2 flow sensors VA 5xx incoming and out flowing compressed air in closed circular pipelines can be measured precisely.

Special features:

  • Detects smallest changes < 0,1 m/s referrend to 20°C and 1.000 mbar 
  • No mechanical wear parts 
  • Easy installation under pressure
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Product Details:
Model Name/NumberDS400
DisplayDigital
Flow Range0-20 mA
Power Supply100-240 VAC, 50-60 Hz
AccuracyFA 410/ VA 400 / VA 420 V
Dimensions118 x 115 x 98 mm, IP 54 (wall housing) 92 x 92 x 75 mm, IP 54 (panel mounting)
Inputs2 digital inputs for FA 410 resp. VA 400/420 V
InterfaceUSB
Alarm Outputs2 relays, (pot.-free)
Touchscreen multifunction measuring instruments and chart recorder with up to 4 channels for all relevant parameters of compressed air.


Standard equipment:

  • USB interface
  • 3.5″ graphic display with touch screen
  • Integrated mains unit for supply of the sensors
  • 4…20 mA output of all connected active sensors
  • Pulse output (for total consumption) in case of flow sensors
  • 2 alarm relays (pot.-free switch-over contacts, max. 230 V, 3 A)


Software options:

  • Integrated webserver
  • Mathematics calculation function
  • Totalizer function


Hardware options:

  • Integrated data logger
  • Ethernet / RS 485 interface
  • additional sensor inputs (digital or analogue) selectable

Tech data:
  • Option Data logger: 100 million meas. values start/stop time, meas. rate freely adjustable 
  • 2 additional sensor inputs: for connection of pressure sensors, temperature sensors, clamp-on ammeters, third-party sensors with 4...20 mA 0 to 10 V, Pt100, Pt1000
  • Input Signals Current signal internal or external power supply(0...20mA/4...20mA) 
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Product Details:
Model Name/NumberLD400
MaterialPlastic
Operating Temperature0 to 40 deg C
Working Frequency40 kHz +/- 2 kHz
Operating Duration10 hours
Charging TimeApprox. 1.5 hours
Storage Temperature-10 deg C to 50 deg C
If gases escape through leaks in piping systems (e. g. untight screwed connections, corrosions and so on) ultrasonic noises are generated. By means of LD 400 even the smallest leakages which cannot be heard by the human ear and which are not visible due to their size can be detected even from distances of several meters. LD 400 transforms the inaudible signals into a frequency which can be identified. By means of the comfortable sound-proof headset these noises can be realized even in extremely noisy environments. The LD 400 leak detector is the advancement of the proven LD 300 and it convinces by its obviously refined sensor technology and its improved support in the tracing of leaks. By means of the integrated laser pointer which serves for target heading the leak can be localized more accurately. 

Special features:
  • Robustness and the little weight ensure a fatigue-proof use in industrial environments 
  • Improved detection of leaks with optional acoustic trumpet 
  • Modern lithium-ion battery with high capacity, external recharger 
  • Minimum operating time 10 h  
  • Easy operation via keypad
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Product Details:
Model Name/NumberFA300-2Ex
BrandAtex
Accuracy+/- 0,5 deg C at -10...50 deg Ctd,typical +/- 2 deg C at -40 deg Ctd
Pressure Range-1-300 bar
Power Supply24 VDC (10-30 VDC)
Protection ClassIP 65
FA 300-2 Ex measures the dew point resp. the pressure dew point in explosive areas of Zone 1. Protection class: FA 300-2 Ex: I 2G Ex ia II C T4. With the Atex approval for Zone 1 the established dew point measuring instruments FA 300-2 can now be used in explosive areas of the industry as well. FA 300-2 Ex may only be used in connection with approved Ex-rated power supplies or safety barriers or galvanic separating elements


With max.:

  • U0 = 30 V max.
  • I0 = 100 mA max.
  • P0 = 1 W max.


Special features:

  • Robust design
  • Pressure-tight up to 300 bar
  • Long-term stable humidity sensor, approved for years
  • 4…20 mA analogue output in 2-wire system
  • Further parameters adjustable via software: % RH, g/m3, mg/m3, ppm V/V, g/kg
  • CS Service Software for data storage and calibration (no approval for explosive areas)

Tech data:
  • Measuring range: Pressure dew point in °Ctd
  • FA 300-2 Ex: -80...20°Ctd = 4...20 mA 
  • EMC: according to DIN EN 61326
  • Operating temp.: -20...70°C
  • Storage temp.: -40...80°C
  • Burden for analogue output: < 500 Ohm
  • Screw-in thread: G1/2" stainless steal
  • Housing material: polycarbonate
  • Sensor protection: Sintered filter 50 μm stainless steel
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Product Details:
Model Name/NumberFA415
Pressure Range-1-16 bar standard
Power Supply10-30 VDC
Protection ClassIP 65
Operating Temperature-30-70 deg C (ideal 0-50 deg C)
Storage Temperature-40-80 deg C
ConnectionM12, 5-pole
The ideal dew point sensor for the monitoring of refrigeration dryers with analogue output 4…20 mA.
The FA 415/416 dew point sensor enables a reliable and long-term stable monitoring of the dew point in industrial applications from -20…50 °C dew point. The FA 415 features improved stability.

Advantages:
  • Extremely long-term stable 
  • IP 65 housing grants a reliable protection in extreme industrial conditions 
  • Very fast resonse time
  • Installable in the dryer by means of G 1/2" thread 
  • High accuracy of 1…2 °Ctd
  • Calibration on location and testing with CS control and calibration set (PC connection set) 

Programming via SFA Software:
  • Analogue output 4…20 mA scalable
  • Calibration and adjustment including issuing of certificates 
  • Read-out of service data
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Product Details:
Model Name/NumberDS52
Display TypeLED red,7 segments,height 13 mm,5 digits,2 LED for alarm relay
Dimensions118 x 92 x 93 mm
Keypad4 keys
Input4-20 mA
Power Supply230 VAC,50/60 Hz,Option 24 VDC or 110 VAC 50/60 Hz
Alarm Outputs2 x relay output,changeover contact,250 VAC,max. 3 A
The measuring range of -20...50°Ctd makes the dew point set DS 52 with alarm the ideal dew point monitor with analogue output 4...20 mA. The dew point sensor FA 510 is extremely long-term stable and can be installed and removed quickly and easily under pressure by means of the screwable measuring chamber including quick coupling. The dew point set is supplied ready for plug-in, i.e. everything is completely wired. The alarm values can be freely adjusted.

Special features:
  • System ready for plug-in: Everything completely wired 
  • No time-consuming studying of the instruction manual 
  • 2 alarm contacts (230 VAC, 3 A) preand main alarm freely adjustable 
  • 4-20 mA analogue output
  • Option alarm unit: Buzzer and continuous red light
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Product Details:
Usage/ApplicationLaboratory
Measuring Range170 m3/h
Display TypeGraphic display / Easy operation via touch screen
High Pressure Measuring ChamberUp to 350 bar
InternationalUp to 8 languages selectable
Display Size3.5''
Portable Dew Point Meter with Data Logger for compressed air and gases – high pressure version up to 350 bar.


Special features:

  • Precise dew point measurement down to -80°Ctd.
  • Quick response time
  • Integrated data logger for storage of the measured values
  • USB interface for reading out via USB stick
  • Calculates all necessary moisture parameters like g/m³, mg/m³, ppm V/V, g/kg, °Ctdatm
  • 2nd freely assignable sensor input for third-party sensors (only DP 510)


Application ranges:

  • Compressed air: Examination of refrigeration, membrane, adsorption driers
  • Technical gases: Residual moisture meas. in gases like N2, O2 and so on
  • Plastics industry: Examination of granulate driers
  • Medical compressed air/breathing air


World debut photo key:

  • Ideal for documentation of the measured values/measurement curves on site. Coloured measurement curves can be sent by e-mail or integrated into a service report. By means of the photo key the “current screen” can be stored as an image file and printed out at the computer or edited without any additional software.
  • In the past mini thermo transfer printers were used frequently. The lifetime of the printout is temporary and it cannot be used in the computer. Therefore the printout was glued onto a paper very often.


Set DP 500 in a case consisting of:

  • Portable dew point meter DP 500 for compressed air and gases
  • Mobile measuring chamber up to 16 bar
  • Diffusion-tight PTFE hose with quick connector, length 1 m
  • Power supply for DP 500/510
  • Control and calibration set 11.3 % RH
  • Quick-lock coupling
  • Dry container for CS dew point sensors
  • Transportation case (small) for DP 500


Further options, not included in the set:

  • CS Soft Basic – data evaluation in graphic and table form -
    reading out of the measured data of DP500/510 via USB
  • Precision calibration at -40°Ctd with ISO certificate
  • Additional calibr. point freely selectable in the range between -80…+20°Ctd
  • Measuring chamber for atmospheric dew point
  • Measuring chamber for granulate driers with minimum overpressure
  • Measuring chamber for respiratory air bottles up to 350 bar
  • Portable dew point meter DP 500 for compressed air and gases
    (high pressure version up to 350 bar)
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Product Details:
Model Name/NumberFA400
Measuring Range80-20 deg Ctd, -60-30 deg Ctd, -20-50 deg Ctd, resp. 0-100% RH
Pressure Range-1-50 bar special version up to 350 bar
Power Supply24 VDC (16-30 VDC) smoothed
Protection ClassIP 65
Operating Temperature-20-50 deg C
FA 400 is the ideal dew point measuring instrument with integrated display and alarm relay for adsorption dryers. It replaces the worldwide proven instrument FA 200. The threshold value can be easily adjusted via the keypad.


Special features:

  • -80…20°Ctd resp. -60…30°Ctd
  • Integrated display
  • Threshold value adjustable via keypad alarm relay (max. 60 VDC, 0.5 A)
  • Pressure-tight up to 350 bar (special version)
  • Extreme long-term stability
  • Quick response time
  • 4…20 mA analogue output
  • 2 versions: Refrigeration dryers and adsorption dryers
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Product Details:
Model Name/NumberCS0495
Measuring Range1.5-200 mm,0.06-8 Inch
Accuracy+/- (0.5 % n+ 0.1)
Weight208 g
Resolution0.1 mm
Power Supply4x1.5 V AA(UM-3) batteries
Dimensions160 x 68 x 32 mm

The entry of the correct inner diameter is essential for an accurate consumption measurement. 

The thickness meter CS 0495 enables a quick, easy and accurate measurement of the wall thickness of pipes. So the determination of the inner diameter becomes very easy. 

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Product Details:
ModelDS 400
Dimensions118 x 115 x 98 mm IP 54 (wall housing) 92 x 92 x 75 mm (panel mounting)
Inputs2 digital inputs for FA 5xx resp. VA 5xx
InterfaceUSB
Power Supply100-240 VAC,50-60 Hz
Alarm Outputs2 relays,(pot.-free)
Data Logger100 million measuring values start/stop time,measuring rate freely adjustable

Our long-term hands-on experience in measurement and control technology was implemented in the new DS 400. From recording of the measured data, automatic sensor identification, indication on a big colour screen, alerting, storage up to remote read-out via web server, all that is possible with DS 400. By means of the CS-Soft, software alarms can be sent via SMS or e-mail. On the big 3.5' colour screen with touch panel all information is available at a glance. The operation is very easy. All measured values, measured curves and threshold exceedings are indicated. The progression of the curve, since the beginning of the measurement, can be viewed by an easy slide of the finger. The huge difference to ordinary paperless chart recorders reveals in the easy initiation as well as in the evaluation of the measured data. All sensors are identified directly and powered by DS 400. Everything is matched and tuned. 


Features:

Versatile:

  • Up to 4 sensors, incl. all CS sensors (consumption, dewpoint, pressure, current, KTY, PT 100, PT 1000) are identified automatically by DS 400. Optional analogue sensors (0/4 - 20 mA, 0 - 1/10/30 V, pulse) can be configured easily and quickly. Digital sensors can be connected via RS 485, Modbus RTU and SDI.


Flexible:

  • Network-compatible and worldwide remote data transmission via Ethernet, integrated web server.


Alarm relay / fault indication:

  • Up to 4 threshold values can be configured freely and allocated to 2 different alarm relay. Collective alarms are possible.

Standard equipment:
  • USB interface 
  • 3.5“ graphic display with touch screen
  • Integrated mains unit for supply of the sensors 
  • 4...20 mA output of all connected active sensors  
  • Pulse output (for total consumption) in case of flow sensors 
  • 2 alarm relays (pot.-free switch-over contacts, max. 230 V, 3 A)

Software options:
  • Integrated webserver 
  • Mathematics calculation function
  • Totalizer function 

Hardware options:
  • Integrated data logger 
  • Ethernet / RS 485 interface 
  • Additional sensor inputs (digital or analogue) selectable
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Product Details:
Model Name/NumberDS 500
Weight7.3 Kg
Dimensions of Housing280 x 170 x 90 mm,IP 65
Connections18 x PG 12 for sensors and supply
Version Panel MountingCutout panel 250 x 156 mm
MaterialDie cast metal,front screen polyester
Power Supply100-240 VAC / 50-60 Hz,special version 24 VDC

From recording of the measured data, indication on a big color screen, alerting, storage up to remote read-out via webserver... this is all possible with DS 500. By means of the webserver software alarms can be sent via SMS or e-mail. All measured values, measured curves and threshold exceeding are indicated. The curve progressions from the beginning of the measurement can be viewed by an easy slide of the finger. Daily/weekly/monthly reports with costs in € and counter reading in m³ for each consumption sensor are completing the sophisticated system concept. The big difference to ordinary paperless chart recorders reveals in the easy initiation and in the evaluation of the measured data. All sensors are identified directly and powered by DS 500. Everything is matched and tuned.

Advantages at a glance:

  • Clear layout: 7“ color screen with touch panel.
  • Versatile: Up to 12 optional sensors can be connected.
  • Suitable for industrial applications: Metal housing IP 65 or panel mounting 
  • Data available through world wide web: Networkcompatible and remote transmission via webserver
  • Intelligent: Daily/weekly/monthly reports.
  • Mathematical function for internal calculations 
  • Totalizer function for analogue signals 
  • Saves time and costs during installation
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Product Details:
Model Name/NumberPC 400 and DS 400
Operating PressureMax. input pressure at pressure reducer 40 bar
Comp. Air Connection6 mm PTFE hose incl. quick-lock coupling
Flow Rate28,3 l/min (1 cfm)
InterfaceRS 485 (Modbus-RTU)
Power Supply24 VDC,300 mA
Dimensions150 x 200 x 300 mm
Weight8 kg

Oil Vapour Measuring Unit with Probe for Compressed Air. Residual Oil Vapour chacking in compressed air. Residual Oil Particulate Counter. Helps to identify oil in compressed air from 0.1 micron and saves damage to filters due to perforations.

Features:

  • Digital data transfer via Modbus-RTU: 
  • Number of particles (3 measuring channels)
  • Flow in % (100%=28.3 l/min) 
  • Laser Power in %


The advantages at a glance: 

  • Highly precise optical laser particle counter for the use in compressed air and technical gases 
  • Highly precise optics for detection of smallest particles up to 0.1 pm and therefore it is suitable for monitoring of the compressed air class 1 according to ISO 8573-1. The flow rate of 28.3 l/min (1 dm) is 10 times higher than the one of the generally available particle counters (2,83 l/min). Advantage: It counts smallest particles at simultaneously high counting accuracy 
  • Due to the digital data transfer (Modbus-RTU) to the chart recorders OS 400 / DS 500, 3 measuring channels can be transferred at the same time (without any faults due to check sum) 
  • The class 1 filter which is included in the scope of delivery can be used for on-site calibration at any time. So pollution at the optics can be recognized resp. excluded quickly 


The advantages of DS 400:

  • Data logger for long-term monitoring
  • Display shows trend curves (online and history curves available) 
  • Zoom function directly at the touch screen 
  • Integrated Ethernet interface (Modbus/TCP) and RS 485 interface (Modbus-RTU) for data transfer to a PLC 
  • 2 alarm relays (changeover contact 230 VAC, 3A) threshold values freely adjustable 
  • Easy operation via 3.5“ touch scree
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Product Details:
Model Name/NumberVA400
Operating PressureUp to 50 bar
Operating Temperature-30-110 deg C probe tube -30-80 deg C housing
Accuracy+/- 4 % m.v. +/- 3 % m.v. via 5 point ISO precision calibration
Measurement MediumAir, Gases
Flow sensor for compressed air and gases usable from 1/2″ to 12″ (DN300). The VA 400 for consumption measurement of compressed air and gases in a robust housing with actual consumption in m³/h and counter in m³.


Special featues:

  • Integrated display for m³/h and m³
  • Depth scale for accurate installation
  • Usable from 1/2″ to 12″ (DN 300)
  • Easy installation under pressure
  • 4…20 mA analogue output
    for m³/h resp. m³/min
  • Pulse output for m³
  • Inner diameter adjustable via keypad
  • Consumption counter resettable

Tech data:
  • Parameters: m³/h, l/min (1000 mbar, 20°C) in case of compressed air resp. Nm³/h, Nl/min (1013 mbar, 0°C)  in case of gases 
  • Adjustable via software: m³/h, m³/min, l/min, l/s, ft/min, cfm, m/s, kg/h, kg/min 
  • Adjustable via keypad: diameter for volume flow calculation, counter resettable
  • Meas. principle calorimetric measurement Sensor: 2 x silicium chip
  • Gas types adjustable via software air, nitrogen, argon, helium, CO2, oxygen

Additional Information:
  • Item Code: VA400
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Emco Precima Engineering Pvt Ltd.

Chirayush Gandhi(Director)
Unit No. 5/6, Magnum Opus Plaza, Ground Floor, Vakola, Shanti Nagar, Santacruz East
Mumbai - 400055
Maharashtra, India
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