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Instruments for Compressed Air and Gas

Trust is good – but measuring is better!
Proven and innovative measuring technology for compressed air and gases

For years CS Instruments GmbH has been one of the worldwide leading manufacturers of measuring technology for the compressed air and gases. Long-term experience in production, supply and drying of compressed air is contributed to the research, the development and the production of portable and stationary measuring instruments.

This results in practicable measuring instruments for compressed air like e. g.: Dew point meter, Pressure dew point meter for refrigeration / adsorption dryers (according to ISO 8573), Compressed air counter, Consumption counter for compressed air and gases, Flow meter, Leakage measuring instrument, Leak detector, mobile analysis of compressed air stations.

Compressed Air and Gas Flow Meter.
Thermal Mass Flow Meter.
Consumption and Flow Meters.
Compressed Air Particle Measuring Instruments.
Ultrasonic Flow Instruments for Air or Gas.
Dew Point Sensors and Instruments for COmpressed Air.
Dew Point Hand Portable Measuring Instruments.
Dew Point Monitor for Compressed Air and Gas.
Dew Point Sensor with Digital Display Like Testo.
Dew Point Sensors for Ex and Atex Applications.
Particle Counter for Compressed Air.
Particle Monitoring for Compressed Air.
Hand Portable Particle Counter for Compressed Air and Gas Lines-Like Testo.
Display Systems.
Air and Compressed Gas Flow Station to Save Energy.
Data Loggers.
Monitoring Systems.
Software for Compressed Air and Gas Monitoring.

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Flow sensor for compressed air and gases usable from 1/2″ to 12″ (DN300)

The VA 400 for consumption measurement of compressed air and gases in a robust housing with actual consumption in m³/h and counter in m³.

Special featues

  • Integrated display for m³/h and m³
  • Depth scale for accurate installation
  • Usable from 1/2″ to 12″ (DN 300)
  • Easy installation under pressure
  • 4…20 mA analogue output
    for m³/h resp. m³/min
  • Pulse output for m³
  • Inner diameter adjustable via keypad
  • Consumption counter resettable
Tech data: Parameters: m³/h, l/min (1000 mbar,
20°C) in case of com-
pressed air resp. Nm³/h,
Nl/min
(1013 mbar, 0°C)
in case of gases Adjustable via software: m³/h, m³/min, l/min, l/s,
ft/min, cfm, m/s, kg/h, kg/min Adjustable via keypad: diameter for volume flow
calculation,
counter resettable Meas. principle calorimetric measurement Sensor: 2 x silicium chip Meas. medium: air, gases Gas types adjustable via software: air, nitrogen, argon,
helium, CO2, oxygen Accuracy: ± 4 % m.v.
± 3 % m.v. via 5 point
ISO precision calibration Operating temp.: -30...110°C probe tube
-30...80°C housing Operating pressure: up to 50 bar
For more information send us an e mail.

Additional Information:
  • Item Code: VA400
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PI 500 – mobile handheld instrument for industry

The new PI 500 is an all-purpose handheld measuring instrument for many applications in industry like e. g.:

  • Flow measurement
  • Pressure/vacuum measurement
  • Temperature measurement
  • Moisture/dew point measurement

The graphic indication of coloured measurement curves is inimitably.
Up to 100 million measured values can be stored with date and name of measuring site. The measured values can be transferred to the computer by means of a USB stick.
The data can be comfortably evalua- ted with the CS Soft Basic software. Measured data and service reports
can be issued easily and quickly. The following sensors can be con- nected to the freely configurable sensor input of PI 500:

  • Pressure sensor (high and low pressure)
  • Flow sensors, VA 400/420
  • Temperature sensors Pt 100, Pt 1000 / 4…20 mA
  • Dew point sensors FA 410/FA 415
  • Effective power meters
  • Optional third-party sensors with the following signals: 0…1/10 V, 0/4…20 mA, Pt 100, Pt 1000, pul- se, Modbus

Special features:

  • Universal sensor input for lots of common sensor signals
  • Internal rechargeable Li-Ion batteries (approx.12h continuous operation)
  • 3.5“ graphic display / easy operati- on via touch screen
  • Integrated data logger for storage of the measured values
  • USB interface for reading out via USB stick
  • International: Up to 8 languages selectable

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Consumption counter with integrated measuring section (1/4″ to 2″ with/without weld neck flange)

Application-technological features of the consumption counters VA 420:

  • Easy and affordable installation
  • Units freely selectable via keypad m³/h, m³/min, l/min, l/s, kg/h, kg/min, kg/s, cfm
  • Compressed air counter up to 1,999,999,999 m³. Resettable to “zero” via keypad
  • Analogue output 4…20 mA, pulse output (galvanically seperated)
  • High measuring accuracy also in the lower measuring range (ideal for leakage measurement)
  • Negligibly small loss pressure
  • Calorimetric measuring principle, no additional pressure and temperature measurement necessary, no mechanically moved parts
  • Gas types adjustable via software (nitrogen, oxygen, CO2, nitrous oxide, argon)

Application range of VA 420:

  • Compressed air balancing, compressed air consumption measurement
  • Leakage air / leak rate determination
  • Mobile compressed air measurement in front of single machines / plants
  • Flow measurement of process gases like e. g. nitrogen, CO2, oxygen, argon, nitrous oxide
  • Flow measurement at nitrogen generators

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Flow direction switch for compressed air systems

The new thermal flow direction switch VA 409 with direction indication serves for determination of the flow direction of
compressed air and gases especially in closed circular pipelines.

By means of VA 409 with flow direction indication the flow direction of the compressed air can be determined quickly and safely. Compared with the former mechanical paddle flow switches VA 409 is able to detect even the smallest changes in the flow direction quickly and without any mechanical movement.

The direction information in form of a potential-free contact (normally closed max. 60 VDC, 0.5 A) is transferred to the
consumption sensors VA 400/VA 420 or to a separate building management system (mbs). Two LEDs show the flow direction.

In connection with 2 consumption sensors VA 400/VA 420 incoming and outflowing compressed air in closed circular pipelines
can be measured precisely.

Special features

  • detects smallest changes < 0.1 m/s referred to 20 °C and 1000 mbar
  • no mechanical wear parts
  • easy installation under pressure
Tech data Detection range recognition flow direction: < 0.1 m/s referred to 20 °C and 1000 mbar Measuring principle: calorimetric measurement
Tech data Detection range recognition flow direction: < 0.1 m/s referred to 20 °C and 1000 mbar Measuring principle: calorimetric measurement Sensor: Pt 30/Pt 700/Pt 330 Measuring medium: air, gases Operating temperature: 0...50 °C probe tube
-20...70 °C housing Operation pressure: up to 16 bar Power supply: 24 VDC, 40 mA Power input: max. 80 mA up to 24 VDC Protection class: IP 54  

 


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Touchscreen multifunction measuring instruments and chart recorder with up to 4 channels

for all relevant parameters of compressed air

Standard equipment:

  • USB interface
  • 3.5″ graphic display with touch screen
  • Integrated mains unit for supply of the sensors
  • 4…20 mA output of all connected active sensors
  • Pulse output (for total consumption) in case of flow sensors
  • 2 alarm relays (pot.-free switch-over contacts, max. 230 V, 3 A)

Software options:

  • Integrated webserver
  • Mathematics calculation function
  • Totalizer function

Hardware options:

  • Integrated data logger
  • Ethernet / RS 485 interface
  • additional sensor inputs (digital or analogue) selectable
Tech data Dimensions: 118 x 115 x 98 mm, IP 54 (wall housing) 92 x 92 x 75 mm, IP 54 (panel mounting) Inputs: 2 digital inputs for FA 410 resp. VA 400/420 Interface: USB Power supply: 100...240 VAC, 50-60 Hz Accuracy: please see FA 410/ VA 400 / VA 420 Alarm outputs: 2 relays, (pot.-free) OPTIONS Data logger: 100 million meas. values start/stop time, meas. rate freely adjustable 2 additional sensor inputs: for connection of pressure sensors, temperature sensors, clamp-on ammeters,
third-party sensors with 4...20 mA 0 to 10 V, Pt100, Pt1000 INPUT SIGNALS Current signal internal or external power supply(0...20mA/4...20mA) Measuring range 0…20 mA
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Highly sensitive leak detector

The leak detector LD 400 is a handy device for detecting often hidden perforations in pipes and tubes. It is the further development of the proven LD 300 and impresses through a significantly more sensitive sensor technology to provide improved support during the leak detecting process. Plus, the design has been revised in accordance to modern criteria for ergonomics at the workplace and the LD 400 is much more compact and easier to manage than its predecessor.

The functional principle is ingeniously simple

Leaking gas causes ultrasonic noise. However, a leak must have the size of approximately 1 mm and the pressure must have reached approximately 7 bar before the frequency emits a sound that is audible to the human ear. The leak detector LD 400 can locate leaks in the ultrasonic range, even from a distance of several meters. The LD 400 translates the ultrasonic sound into an audible frequency and makes it easier to detect even the finest holes in the pipes. Sound-proof headphones ensure that the technician can hear the acoustic signal even in the noisy environment of an industrial plant.

Professional High-Tech Detection

Additionally, in extremely loud rooms, we recommend the use of a shotgun microphone with a directional tip. It functions like a directional microphone, prevents annoying background noises and also facilitates the precise localization of leaks in inaccessible areas.
Additionally, an ultrasonic transmitter whose signal penetrates through the smallest openings can be used to detect leaks in pressureless systems.

Tech data Working frequency: 40 kHz ± 2 kHz Connections: 3.5 mm stereo jack for headset Power supply socket for connecting an external recharger Laser: wave length: 645...660 nm output power: < 1 nW (laser class 2) Operating duration: 10 hours Charging time: approx. 1.5 hours Operating temp.: 0 to 40°C Storage temp.: -10°C to 50°C

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FA 300-2 Ex measures the dew point resp. the pressure dew point in explosive areas of Zone 1. Protection class: FA 300-2 Ex: I 2G Ex ia II C T4

With the Atex approval for Zone 1 the established dew point measuring instruments FA 300-2 can now be used in explosive areas of the industry as well.

FA 300-2 Ex may only be used in connection with approved Ex-rated power supplies or safety barriers or galvanic separating elements
with max.:
U0 = 30 V max.
I0 = 100 mA max.
P0 = 1 W max.

Special features

  • Robust design
  • Pressure-tight up to 300 bar
  • Long-term stable humidity sensor, approved for years
  • 4…20 mA analogue output in 2-wire system
  • Further parameters adjustable via software: % RH, g/m3, mg/m3, ppm V/V, g/kg
  • CS Service Software for data storage and calibration (no approval for explosive areas)
Tech data Measuring range: Pressure dew point in °Ctd FA 300-2 Ex: -80...20°Ctd = 4...20 mA Pressure range: -1...300 bar Power Supply: 24 VDC (10...30 VDC) Accuracy: ± 0,5°C at -10...50°Ctd
typical ± 2°C at -40°Ctd Protection class: IP 65 EMC: according to DIN EN 61326 Operating temp.: -20...70°C Storage temp.: -40...80°C Burden for analogue output: < 500 Ohm Screw-in thread: G1/2" stainless steal Housing material: polycarbonate Sensor protection: Sintered filter 50 μm stainless steel
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The ideal dew point sensor for the monitoring of refrigeration dryers with analogue output 4…20 mA.
  • FA 410 from -80 to 20°Ctd – the ideal dew point sensor for monitoring adsorption dryers
  • FA 410 FA 410 from -20 to 50°Ctd - the ideal dew point sensor for monitoring membrane dryers.
  • FA 415 The ideal dew point sensor for the monitoring of refrigeration dryers with analogue output 4…20 mA

Special features

  • Analogue output 4…20 mA
  • Precise, long-term stability
  • Quick response time
  • Measuring range -20…50°Ctd
Tech data Measuring range: -20...50°Ctd Accuracy: ± 1°C at 0...20°Ctd
± 2°C remaining range Pressure range: -1...16 bar Power Supply: 24 VDC (10...30 VDC) Protection class: IP 65 EMC: according to DIN EN 61326 Operating temperature: -20...70°C Connection: M12, 5-pole PC connection: SDI interface Screw-in thread: G 1/2" Dimensions: Ø 30 mm, length 130 mm Output FA 415: 4...20 mA = -20...50°Ctd Burden for analogue output: < 500 Ohm
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The measuring range of -80…20°Ctd makes the dew point set DS 52 with alarm the ideal dew point monitor with analogue output 4…20 mA

The dew point sensor FA 410 is extremely long-term stable and can be installed and removed quickly and easily under pressure by means of the screwable measuring chamber including quick-coupling. The dew point set is supplied ready for plug-in, i. e. everything is completely wired. The alarm values can be freely adjusted.

consisting of:

  • DS 52 LED digital process meter in wall housing
  • FA 410 dew point from -80 to 20° C
  • Standard measuring chamber up to 16 bar
  • Connection cable, length: 5 m

Special features

  • System ready for plug-in: Everything completely wired
  • No time-consuming studying of the instruction manual
  • 2 alarm contacts (230 VAC, 3 A) pre- and main alarm freely adjustable
  • 4…20 mA analogue output
  • Option alarm unit:
    Buzzer and continuous red light

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Portable dew point meter with data logger for compressed air and gases – high pressure version up to 350 bar

Application ranges:

  • Compressed air: Examination of refrigeration, membrane, adsorption driers
  • Technical gases: Residual moisture meas. in gases like N2, O2 and so on
  • Plastics industry: Examination of granulate driers
  • Medical compressed air/breathing air

Special features:

  • Precise dew point measurement down to -80°Ctd.
  • Quick response time
  • 3.5″ graphic display / easy operation via touch screen
  • Integrated data logger for storage of the measured values
  • USB interface for reading out via USB stick
  • Calculates all necessary moisture parameters like g/m³, mg/m³, ppm V/V, g/kg, °Ctdatm
  • 2nd freely assignable sensor input for third-party sensors (only DP 510)
  • International: Up to 8 languages selectable

World debut photo key

Ideal for documentation of the measured values/measurement curves on site. Coloured measurement curves can be sent by e-mail or integrated into a service report. By means of the photo key the “current screen” can be stored as an image file and printed out at the computer or edited without any additional software.

In the past mini thermo transfer printers were used frequently. The lifetime of the printout is temporary and it cannot be used in the computer. Therefore the printout was glued onto a paper very often.

Set DP 500 in a case – consisting of:

  • Portable dew point meter DP 500 for compressed air and gases
  • Mobile measuring chamber up to 16 bar
  • Diffusion-tight PTFE hose with quick connector, length 1 m
  • Power supply for DP 500/510
  • Control and calibration set 11.3 % RH
  • Quick-lock coupling
  • Dry container for CS dew point sensors
  • Transportation case (small) for DP 500

Further options, not included in the set:

  • CS Soft Basic – data evaluation in graphic and table form -
    reading out of the measured data of DP500/510 via USB
  • Precision calibration at -40°Ctd with ISO certificate
  • Additional calibr. point freely selectable in the range between -80…+20°Ctd
  • High pressure measuring chamber up to 350 bar
  • Measuring chamber for atmospheric dew point
  • Measuring chamber for granulate driers with minimum overpressure
  • Measuring chamber for respiratory air bottles up to 350 bar
  • Portable dew point meter DP 500 for compressed air and gases
    (high pressure version up to 350 bar)

 


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FA 400 is the ideal dew point measuring instrument with integrated display and alarm relay for adsorption dryers

It replaces the worldwide proven instrument FA 200. The threshold value can be easily adjusted via the keypad.

Special features

  • -80…20°Ctd resp. -60…30°Ctd
  • Integrated display
  • Threshold value adjustable via keypad alarm relay (max. 60 VDC, 0.5 A)
  • Pressure-tight up to 350 bar (special version)
  • Extreme long-term stability
  • Quick response time
  • 4…20 mA analogue output
  • 2 versions: Refrigeration dryers and adsorption dryers
Tech dataMeasuring range: -80...20°Ctd, -60...30°Ctd, resp. 0...100%RH Accuracy: ± 1°C at 20...-20°Ctd
± 2°C at -20...-50°Ctd
± 3°C at -50...-80°Ctd Pressure range: -1...50 bar special version up to 350 bar Power Supply: 24 VDC
(16...30 VDC) smoothed Protection class: IP 65 EMC: according to DIN EN 61326 Operating temp.: -20...50°C Connection: 2 x M12, 5-pole for
analogue output and
alarm output PC connection: SDI interface Output: 4...20 mA = -80...20°Ctd
4...20 mA = -60...30°Ctd
4...20 mA = -20...50°Ctd Burden for analogue output: < 500 Ohm Alarm relay: NO, max. 60 VDC, 0.5 A Screw-in thread: G 1/2" Dimensions: Ø 65 mm, length 160 mm Output signals via software: % RH, °Ctd, g/m3, mg/m3, ppm V/V
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Pipe Thickness Meter.
Digital with Display.
With Ultrasonic Detector.
For fast and easy checking of pipes for fitting air flow meters.


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Our long-term hands-on experience in measurement and control technology was implemented in the new DS 400.

From recording of the measured data, automatic sensor identification, indication on a big colour screen, alerting, storage up to remote read-out via web server, all that is possible with DS 400. By means of the CS-Soft, software alarms can be sent via SMS or e-mail.

On the big 3.5' colour screen with touch panel all information is available at a glance. The operation is very easy. All measured values, measured curves and threshold exceedings are indicated. The progression of the curve, since the beginning of the measurement, can be viewed by an easy slide of the finger.

The huge difference to ordinary paperless chart recorders reveals in the easy initiation as well as in the evaluation of the measured data. All sensors are identified directly and powered by DS 400. Everything is matched and tuned.

Versatile:

Up to 4 sensors, incl. all CS sensors (consumption, dewpoint, pressure, current, KTY, PT 100, PT 1000) are identified automatically by DS 400. Optional analogue sensors (0/4 - 20 mA, 0 - 1/10/30 V, pulse) can be configured easily and quickly. Digital sensors can be connected via

RS 485, Modbus RTU and SDI.

Flexible:

Network-compatible and worldwide remote data transmission via Ethernet, integrated web server.

Alarm relay / fault indication:

Up to 4 threshold values can be configured freely and allocated to 2 different alarm relay. Collective alarms are possible.


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Our long-term hands-on experience in measurement and control technology was implemented in the new DS 500.

From recording of the measured data, automatic sensor identification, indication on a big colour screen, alerting, storage up to remote read-out via web server, all that is possible with DS 500. By means of the CS-Soft, software alarms can be sent via SMS or e-mail.

On the big 7' colour screen with touch panel all information is available at a glance. The operation is very easy. All measured values, measured curves and threshold exceedings are indicated. The progression of the curve, since the beginning of the measurement, can be viewed by an easy slide of the finger.

Daily, weekly and monthly reports, with costs in € and counter reading in m

3, for each consumption sensor are completing the sophisticated system concept.   

The huge difference to ordinary paperless chart recorders reveals in the easy initiation as well as in the evaluation of the measured data. All sensors are identified directly and powered by DS 500. Everything is matched and tuned.

Flexible:

Network-compatible and worldwide remote data transmission via Ethernet, integrated web server.

Versatile:

Up to 12 sensors, incl. all CS sensors (consumption, dewpoint, pressure, current, KTY, PT 100, PT 1000) are identified auto-matically by DS 500. Optional analogue sensors (0/4 - 20 mA, 0 - 1/10/30 V, pulse) can be configured easily and quickly. Digital sensors can be connected via

RS 485, Modbus RTU and SDI.

Alarm relay / fault indication:

Up to 32 threshold values can be configured freely and allocated to 4 different alarm relay. Collective alarms are possible.

 




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General function description

The PM532 is a mobile power and energy measurement device for large consumers such as air compressors. All components are housed in a rugged, splash-proof plastic case. The PM532 measures currents and voltages of the connected consumer and calculates the performance as well as the energy consumption. The measuring case can be easily connected to the 32A supply line of consumers. For a 16A supply, optional adapters are available that allow you to connect to the built-in 32A CEE socket outlets.

The unit is designed for measurements in the 3-phase power range with up to 32A, wherein the current path will not be additionally secured with a fuse through the measuring kit. It is assumed that the existing installation has a corresponding fuse protection.

The PM532 has three 230V power outlets that are each assigned to one of the three phases. Thus it is possible to also determine the power consumption of external consumers.

The measured values can be read directly from the display. In addition, the most important measurement values can also be queried through the internal RS-485 interface via the Modbus protocol.


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Oil Check.

Oil Vapour Measuring Unit with Probe for Compressed Air. Residual Oil Vapour chacking in compressed air.

Residual Oil Particulate Counter.

Helps to identify oil in compressed air from 0.1 micron and saves damage to filters due to perforations.


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Emco Group India

Chirayush Gandhi (Director)
Unit No. 5/6, Magnum Opus Plaza, Ground Floor, Vakola, Shanti Nagar, Santacruz East
Mumbai - 400055
Maharashtra, India
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